ATOM Flashcut Inclined Table Knife Cutting Systems

 

  

ATOM Flashcut inclined table knife cutting systems are the ideal dieless cutting solution for footwear, leather goods, gaskets (in their various form-tang graphite included), foam-rubber, fabrics and similar materials. The inclined surface models were designed for cutting small leather hides, sheeted material 1.000 mm and under; for example the model 1610 (1.600 mm x 1.000 mm) is the logical choice were space constraint is an issue or for a laboratory to produce prototypes or small runs only.

Dieless cutting means faster production, cost savings, more flexibility, improved use of automatic nesting & reduce time to market. An ATOM knife cutter is the perfect tool to manage cutting both for your own production & for sub-contracting companies. The rapid cutting & punching speed allowed by their patented technology, the world renowned reliability of an ATOM machine, the 1st level pre & post sale service support, advanced nesting software ensure the customer that our machines will be more & more competitive & match the most demanding requests from todays market.

Some advantages of the inclined cutting surface are itemized below:

  • Optimized for materials commonly cut in the footwear & leather good manufacturers or small general converters of gaskets, foams, rubber etc..
  • It is possible to cut material larger than the actual usable cutting surface in different stages.
  • Highly versatile to suit several different production needs.
  • Powerful nesting & interactive nesting software. The software is optimized to handle shapes, the orders & the constraints commonly found in the converting related industries.
  • Possibility to "split" the machine in half in order to maximize both machine & operator time. While the machine is cutting in one area, the operator can collect cut pars, deploy a material and prepare a layout in the other area.
  • The cutting head can be configured with the following tooling; micro-metric drag knife, electric oscillating knife, pneumatic oscillating knife, pneumatic routing tool, two punches, plotting pen, and it is also possible to perform extremely precise engravings.
  • Some models allow the use of an automatic feeder, suitable for material in rolls.
  • The best visibility for material while using interactive nesting.
  • All of the operations can be performed from the front of the machine, thus limiting operator fatigue.

ATOM Flashcut inclined cutting surface systems are divided into 3 groups based on overall table dimensions:

Model 1610 (1.600 mm x 1.000 mm)
Model 2510 (2.500 mm x 1.000 mm)
Model 3010 (3.000 mm x 1.000 mm)

The above oscillating knife cutting systems with an inclined cutting surface share the main features of the Flashcut family:

  • Two Independent Work Stations
  • Extremely Precise (Positioning Tolerance +/- 0.1 mm)
  • Punching Speed: 220 Holes per Minute
  • Cutting Speed: 50 Meters per Minute
  • Acceleration: 1 G
  • High Visibility on any Material w. Overhead Projectors
  • Smart Partitioned Vacuum System
  • High Planarity of Cutting Surface
  • Operator Safety - CE Approved
  • Powerful, custom, flexible & simple to use control software
  • Automatic, Interactive or Mixed Nesting

ATOM's unique nesting software operates easily & efficiently with or without a digital camera.

The operator can leverage his/her experience in evaluating material & shapes to be cut and decide if using interactive nesting, automatic nesting, or place some parts manually and let the software fill the material automatically. It is also possible to set different constraints on different shape groups, limit the available rotation for example. Furthermore, it is possible to mark quality areas & defects on the material so that the automatic nesting can properly place shapes respecting quality constraints; each shape can be divided into different quality areas.

The flexibility and versatility of an ATOM Flashcut Knife Cutting System open a wide range of cutting options in several industries. These systems can successfully cut hundreds of different materials in several industries with exceptional results.

a brochure(pdf) ATOM Flashcut Inclined Table Knife Cutting Systems